3C High-value Replenishment

This warehouse sorts phones, smart watches and other high-value electronics — where every mis-sort is expensive. It needed accuracy it could trust, and room to scale.

Before automation, the project faced these operational pressures.

• Mobile phones, smart watches and other high-value products required high stability and accuracy
• Manual sorting was inefficient and required heavy labor during peaks
• Sorting errors created repeated checking and redundant processes

Tegene configured the solution around site flow, parcel profile and throughput goals.

• Configured a 96-chute expansion module with room for growth
• Added automatic induction and four-side scanning for stable recognition
• Used customized totes with internal roller strips for smooth drop-in

96 chutes, auto induction, four-side scanning and customized totes reach 2,500 pcs/h and 99.99% accuracy in 55.68 sqm.

• Reached 2,500 pcs/h sorting efficiency
• Achieved 99.99% sorting accuracy with only 0.001% product damage rate
• 55.68 sqm equipment footprint with compact integration into existing warehouse flow
• Modular design supports flexible scaling as business grows

For 3C high-value replenishment, expansion modules, four-side scanning and customized totes reach 2,500 pcs/h, 99.99% accuracy and 0.001% damage rate in 55.68 sqm.

Useful for similar industry customers, system integrators and warehouse operators evaluating sortation automation.

• High-value 3C replenishment for phones, smart watches and electronics
• Customers needing four-side scanning, customized totes and stable chute delivery
• Warehouses with many SKUs, growing chute needs and limited equipment space

If this project looks like yours, having site space, volume, parcel profile and system interface details ready makes it much faster to size the equipment.

• Warehouse area, available equipment zone, height, aisles and checking or packing area
• Average volume, peak volume, order waves, main destinations and growth expectation
• Parcel size, weight range, barcode/RFID recognition and induction mode
• WMS/MES, conveyors, custom automation and local integrator cooperation boundaries