Cases

Case Studies: E-commerce, Overseas Warehouse, Express, 3C, Cold-chain and Retail

From project background and operational pain points to system configuration and measured results — see how warehouses like yours put sorting automation to work.

7cases

E-commerce, overseas warehouse, express, 3C, cold-chain and retail

80k-100kpcs/day

Cross-border e-commerce outbound volume

99.99%+accuracy

Verified across multiple projects

7 daysdeployment

Beijing cold-chain project timeline

Omnichannel Retail Warehouse

Retail

Omnichannel Retail Warehouse

The customer needed to process e-commerce fulfillment, returns and store replenishment in one warehouse center.

Tegene Solution and Result
3D Sorter supports seamless switching among e-commerce outbound, reverse returns and store replenishment on one platform.
Store replenishmentReturnsMulti-drop
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Cross-border E-commerce Throughput

E-commerce

Cross-border E-commerce Throughput

A well-known cross-border e-commerce company processes 80,000 to 100,000 outbound pieces per day across a multi-level warehouse.

Tegene Solution and Result
Six auto induction stations and dual-cart sorting reduced staffing from 30 to 6 and raised systematic throughput above 9,000 pcs/h.
80k-100k/dayAuto inductionConsolidated picking
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Fontana E-commerce Warehouse

Overseas Warehouse

Fontana E-commerce Warehouse

Located in Fontana, California, the warehouse focuses on small and medium-sized e-commerce parcel storage and distribution.

Tegene Solution and Result
A 96-chute, two-induction 3D Sorter M replaced manual work, improving labor efficiency by 2-3x with 99.99% accuracy.
USACross-borderParcels
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Express Envelope Sorting Center

Express

Express Envelope Sorting Center

A leading logistics company required highly accurate envelope sorting in a critical hub operation with automated induction.

Tegene Solution and Result
3D Sorter E and six automatic envelope induction machines let about 10 people process over 100,000 pieces per day.
EnvelopeAuto induction99.99%+
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3C High-value Replenishment

3C

3C High-value Replenishment

This warehouse sorts phones, smart watches and other high-value electronics — where every mis-sort is expensive. It needed accuracy it could trust, and room to scale.

Tegene Solution and Result
96 chutes, auto induction, four-side scanning and customized totes reach 2,500 pcs/h and 99.99% accuracy in 55.68 sqm.
96 chutesFour-side scan55.68 sqm
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Beijing Cold-chain Warehouse

Cold Chain

Beijing Cold-chain Warehouse

Manual sorting could not keep up with cold-chain food storage, transportation and distribution volume growth.

Tegene Solution and Result
A 48-chute, two-induction 3D Sorter M delivers 2,800 pcs/h with 99.99% accuracy in 30 sqm and was deployed in 7 days.
2800 pcs/h30 sqm7 days
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Brand Cross-border E-commerce Pick-and-sort Warehouse

E-commerce

Brand Cross-border E-commerce Pick-and-sort Warehouse

This brand-owned cross-border warehouse stores and ships a full product range using a pick-and-sort workflow. The system went live in October 2024 and has run stably ever since.

Tegene Solution and Result
A customized four-layer 3D Sorter M with 360 chutes and six induction stations stabilizes delivery for small, cylindrical and irregular items.
Pick-and-sort360 chutes6 stations
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A Reference Project for Every Industry

The closer a project is to your industry, parcel profile, peak volume and warehouse workflow, the more its equipment configuration tells you.

  • E-commerce and 3PL: the cross-border high-throughput, brand pick-and-sort and Fontana overseas warehouse projects are the closest matches
  • Express and postal: the envelope automatic induction and sorting projects come from the same kind of operation
  • Retail, 3C and cold-chain: the store replenishment, expansion module and compact deployment projects reflect similar site conditions

Getting Started on a Similar Project

To evaluate whether the 3D Sorter Series or expansion module fits your site, prepare the following project data.

  • Warehouse area, available equipment zone, height, material flow and checking or packing area
  • Average volume, peak volume, order waves, destination count and growth expectation
  • Parcel size, weight range, barcode/RFID recognition and automatic or manual induction needs
  • Whether WMS, MES, conveyors, checking and packing stations or local integrators need to be connected

Next Step

Projects like yours are already up and running

Tell us your industry, site scale, parcel profile and peak volume — Tegene will match you with similar projects and recommend a configuration and deployment plan.

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