E-commerce

Brand Cross-border E-commerce Pick-and-sort Warehouse

This brand-owned cross-border warehouse stores and ships a full product range using a pick-and-sort workflow. The system went live in October 2024 and has run stably ever since.

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Industry: Brand cross-border e-commerce
Product: Customized 3D Sorter M
Delivery: On site since October 2024 and operating stably
Key result: 360 chutes | 6 induction stations

01The project has operated stably since entering the site in October 2024

02Supports full-category cross-border e-commerce warehousing and distribution

03Reduces paper-box circulation and manual handling pressure for small, cylindrical and irregular items

Project Story

From operational pressure to delivered results

Main Pain Points

Before automation, the project faced these operational pressures.

The cross-border e-commerce platform handled many SKUs, including many small and cylindrical items
Manual picking errors created customer complaints and affected the brand service experience
The original cross-belt sorter required paper boxes for small-item sorting and box recycling consumed significant labor

Solution Configuration

Tegene configured the solution around site flow, parcel profile and throughput goals.

Customized a four-layer 3D Sorter M with 360 chutes and six induction stations
Configured equipment around a pick-and-sort workflow
Used stable conveying and chute delivery to reduce irregular-item dropping problems

03 / RESULT

Project Result

After the equipment and workflow were implemented, the project delivered clear gains in capacity, staffing or process coordination. Key figures are summarized above.

Who This Fits

Useful for similar industry customers, system integrators and warehouse operators evaluating sortation automation.

Brand e-commerce warehouses with many SKUs and many small or cylindrical items
Cross-border e-commerce warehouses using pick-and-sort workflows
Customers reducing cross-belt paper-box circulation and small-item sorting labor cost

Getting Started on a Similar Project

If this project looks like yours, having site space, volume, parcel profile and system interface details ready makes it much faster to size the equipment.

Warehouse area, available equipment zone, height, aisles and checking or packing area
Average volume, peak volume, order waves, main destinations and growth expectation
Parcel size, weight range, barcode/RFID recognition and induction mode
WMS/ERP/MES, conveyors, custom automation and local integrator cooperation boundaries

Next Step

Assess whether this approach fits your project

Share your industry, site, parcel profile and peak volume to compare against similar projects and clarify fit.

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